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Originally Posted by yellowfronty
I have been told to tweak the torsion bars but the alignment shop says this will only put stress on the lower ball joint. WTF 
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As I see it, the only way you'll damage the lower ball joint is through increased wheel travel. Adjusting the torsion bars themselves does not do the damage. After all, the suspension is designed from the factory to have a preset amount of upward and downward travel, and all the components are designed with that in mind. Cranking the torsion bars will not hurt the ball joints...not that action alone.
However, when you throw into the equation modified suspension pieces, then you're into the "trial and error" stage. The Rancho kit probably came with upper control arms that allow more downward travel? I imagine that increased downward travel has the potential to damage the CV joints and the ball joints, yes. But that extra travel we're talking about is at the extreme. You'll most likely not see that in everyday driving.
It's generally said that you can safely raise a truck .5" to 1" using the torsion bars alone. I've raised mine about 3/4" of an inch with this method. I wouldn't hesitate to do that in your situation, because during normal driving, you probably won't be dipping into the extended down travel that the Rancho arms afforded you anyway. And if you do get into that extreme region, it'd probably be while you were rock crawling or something, and it'd happen regardless of whether or not you adjusted the torsion bars. So I don't believe you'd be doing your truck any harm by adjusting the torsion bars.
As an aside, if you didn't put the kit on yourself, how much of the front kit pieces really got installed? I imagine Rancho shocks at least. But are there different control arms? Different torsion bars? Maybe the front of the kit didn't get put on in the first place?