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I just got through pulling the heads on my 1993 Quest to replace a bunch of broken exhaust manifold bolts. All in all, the job wasn't bad and I consider myself to be a reasonably knowledgeable and fairly well equipped mechanic, but far from a professional. In my case, it's a spare vehicle so I wasn't pinched for time.
Fyi - the Head gasket set cost me $45 on e-bay. Throw in the Haynes manual, 12 grade 8 exhaust studs, permatex, cap, rotor, spark plugs, timing belt and tensioner, case of beer, and I still came in under $300.00 for a job the dealership wanted over $3,000.00 to complete. I pondered having the heads machined before re-installation, but decided against it. I saved $160.00 by not having them flattened and pressure tested and they still work great.
If you tackle this, here's a few pointers....probably mechanical basics....but things I found helpful.
(1) Mark every electrical and vacume hose connection to the point of obsession. I had 38 locations where I had to disconnect wire connectors and hoses. I marked everything with a white paint pen so reassembly wasn't difficult.
(2) Expect to break most exhaust studs you encounter. This is true with most vehicles, but a near certainty with Nissans. Removing the broken studs was surprisingly easy once the heads were removed.
(3) The Haynes manual had several very large print warnings saying not to re-use the head bolts, but I talked to the Nissan techs at the dealership and they said go ahead and re-use them....just torque them at the high end of the specs. Apparently, the danger is the bolts streching, not sapping.
Last edited by Tim55 : Jun 5th, 2005 at 09:55 PM.
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