dang, another forum that i forgot to update.
found out it was my front exhaust manifold. it was designed differently than i had thought so when i had the stock turbo flange sealed up it actually blocked all exhaust flow instead of redirecting it to the crossover pipe. to fix it, the stock flange had to be cut off and from there my dad took the cutting torch and took out a bunch of metal from the inside so it would flow somewhat smoothing over to the crossover pipe.
basically, we changed the manifold design from this:
to this:
once we finished that the thing started right up with no hassle at all. it runs sweet now. now all i have to do is toss in the aftercooler that i bought and get my new clutch and fidanza flywheel in because the oem clutch is slipping realy bad.
i bought a g-tech meter and tested it a while back. it said i was pushing about 183 hp to the wheels. i have no clue how accurate that is since that would about be perfectly 215 hp at the crank with 15% drivetrain loss, however, i should be pulling more than that since 215 is how much it should be pulling stock and i have quite a few upgrades that should put it over that number. i'll try getting it on a real dyno sometime with the new clutch and flywheel to see what i'm really pulling.
another big thing i need to get worked out is the ecu. there's a guy up in canada who's attempting to reprogram my ecu but we're having minimal success right now. for some reason we can't seem to find a fuel map setup that keeps it from running really rich. right now i'm using the stock ecu and i'm attempting to keep it from running extremely rich by using an apex'i s-afc but its not doing too much. hopefully we can figure that out pretty soon.
but yeah, it is running now and its a blast to drive. you can check out my cardomain site for some pictures and info and whatnot.
http://members.cardomain.com/mtcookson