i have a t25 turbo that i plan on installing in a few days....problem is that on the compressor side (going to the intercooler), one of the 3 bolts that holds the flange in place (but on the turbo itself, not the flange) is broken off inside the hole....and to make matters worse, its pretty much FLUSH with the surface...so i have been thinking that i should drill it out, then tap a new set of threads with a slightly bigger tap...i cant leave the bolt in there, because ill prolly loose alot of boost...any comments/suggestions?
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95 200sx se. sr20de, gt28r, bb manifold, forge fmic, greddy bov and bc, tial 38mm, walbro 255, apexi tt, 3" exhaust with magnaflow, 3" downpipe, jgy clutch flywheel and fuel rail, msd 50#'s, cobra maf, jwt ecu and s4's, nismo fpr, autometer, nissport adaptors, fal pushers, ur pulley, m/t 22x8x15 et drags.
yeah that suks i would use an extractor set,what it does is lines a hole dead center of the broken bolt or stud, than you drill a hole and than drill in the extractor in a counter clockwise direction to get it out,make sure you use a good set like from snap-on.I used this on my cylinder head to remove 2 broken studs good luck man.
Well, I wouldn't suggest doing this (you'll probably nick the surface), but it is a possiblity since you say the bolt is pretty close to flush.
Break out the Dremel!
Cut a groove in the middle of it and un-screw it with a flat head screwdriver. Heat up the turbo to make it easier to remove if needed.
Hose it out with parts breaker, tap it with a hammer..
That damn thing will give eventually
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Well, I wouldn't suggest doing this (you'll probably nick the surface), but it is a possiblity since you say the bolt is pretty close to flush.
Break out the Dremel!
Cut a groove in the middle of it and un-screw it with a flat head screwdriver. Heat up the turbo to make it easier to remove if needed.
Hose it out with parts breaker, tap it with a hammer..
That damn thing will give eventually
wow...that actually sounds like a really good idea...thanks alot...im gonna try it tomorrow with my new dremel..that is, if i can put a nick on the screw, and not on the surface....
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95 200sx se. sr20de, gt28r, bb manifold, forge fmic, greddy bov and bc, tial 38mm, walbro 255, apexi tt, 3" exhaust with magnaflow, 3" downpipe, jgy clutch flywheel and fuel rail, msd 50#'s, cobra maf, jwt ecu and s4's, nismo fpr, autometer, nissport adaptors, fal pushers, ur pulley, m/t 22x8x15 et drags.