Try this procedure:
SR20DET Camshaft Installation Procedure
- Set crank to top dead center (TDC)…2nd mark from the left on the pulley. With the #1 cam lobes facing away from each other.
- Remove tensioner.
- Look at the front of the exhaust cam. You will see that there is a pin that locks the cam to the gear. You will also see a dot stamped into the cam gear at approximately 1 O’clock. This dot is used to mark tooth #1.
- Starting from exhaust cam tooth #1 count (clockwise) the number of teeth until the top surface of the head. The head should be between 8 and 9 teeth.
- Adjust cam position as necessary.
- Find the DOT on intake cam. Once again this is tooth #1. Count COUNTER-clockwise to the top of the head. You should find that the top of the head should be between 4˝ and 5˝ teeth. Adjust as necessary.
- Count the number of chain pins between the 2 dots across the top. You should count 20 pins.
- Install tensioner. Rotate engine 2 full turns and slowly bring it back to TDC ( #1 lobes out)
- Re-inspect cam position as listed above. Repeat if necessary.
- Install CAS according to FSM procedure.