BlackMagic

Hi Everybody,

I have a 96 Sentra 1.6 Man Trans, No ABS. After changing the brakes and rotors, when I went to test them, I found that I had no brake pressure on the pedal. We bled the system to find there was still no pressure. When I inspected the brakes, I found the driver's side brake line (metal) was crimped (the car was recently in an accident, and that damage was not noticed until we changed the brakes). After replacing the brake line and hose we had the same problem, so we replaced the master cylinder with a new one from cardone. After bench bleeding the master cylinder, bleeding it on the car, then connecting the lines and bleeding (Rear R, Front L, Rear L, Front R as it says in the Haynes Repair Manual) we had pressure with the car off, but not while the car is on. As soon as the ignition is turned on, the pedal goes to the floor with zero effort, and the brakes don't grab until the very end of the pedal travel. After researching online and getting a few different opinions, we opted to change the power booster as well (Reman'd from cardone). After re-bleeding the master cylinder, installing the booster, and bleeding the system, still the same problem. As far as we can tell, no hoses are flexing or expanding, and there are no leaks. We have bled the system numerous different times using numerous different techniques, we are pretty much sure there is no air in the system (there's plenty of pressure with the car off) and we use a brand new bottle of prestone DOT 3 fluid every time we bleed just to be careful. When I was under the car, it looks like the Front Right caliper is not moving as well. I have changed five sets of brakes before and never had to go beyond bleeding the system a few times. I'm at a loss, PLEASE HELP!

Thanks in advance for any advice or help.